|
A Cryptome DVD is offered by Cryptome. Donate $25 for a DVD of the Cryptome 11.5-years archives of 43,000 files from June 1996 to January 2008 (~4.5 GB). Click Paypal or mail check/MO made out to John Young, 251 West 89th Street, New York, NY 10024. Archives include all files of cryptome.org, jya.com, cartome.org, eyeball-series.org and iraq-kill-maim.org. Cryptome offers with the Cryptome DVD an INSCOM DVD of about 18,000 pages of counter-intelligence dossiers declassified by the US Army Information and Security Command, dating from 1945 to 1985. No additional contribution required -- $25 for both. The DVDs will be sent anywhere worldwide without extra cost. |
8 February 2008
[Federal Register: February 7, 2008 (Volume 73, Number 26)]
[Rules and Regulations]
[Page 7203-7205]
From the Federal Register Online via GPO Access [wais.access.gpo.gov]
[DOCID:fr07fe08-7]
[[Page 7203]]
=======================================================================
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. NM387; Special Conditions No. 25-366-SC]
Special Conditions: Boeing Model 767-200, -300, and -300F Series
Airplanes; Satellite Communication System With Lithium Ion Battery
Installation
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final special conditions; request for comments.
-----------------------------------------------------------------------
SUMMARY: These special conditions are issued for Boeing Model 767-200,
-300, and -300F series airplanes. These airplanes as modified by ABX
Air Inc. will have a novel or unusual design feature associated with a
satellite communication system which uses lithium ion battery
technology. The applicable airworthiness regulations do not contain
adequate or appropriate safety standards for this design feature. These
special conditions contain the additional safety standards that the
Administrator considers necessary to establish a level of safety
equivalent to that established by the existing airworthiness standards.
DATES: The effective date of these special conditions is January 25,
2008. We must receive your comments by March 10, 2008.
ADDRESSES: You must mail two copies of your comments to: Federal
Aviation Administration, Transport Airplane Directorate, Attention:
Rules Docket (ANM-113), Docket No. NM387, 1601 Lind Avenue, SW.,
Renton, Washington 98057-3356. You may deliver two copies to the
Transport Airplane Directorate at the above address. You must mark your
comments: Docket No. NM387. You can inspect comments in the Rules
Docket weekdays, except federal holidays, between 7:30 a.m. and 7 p.m.
FOR FURTHER INFORMATION CONTACT: Nazih Khaouly, FAA, Airplane and
Flight Crew Interface, ANM-111, Transport Airplane Directorate,
Aircraft Certification Service, 1601 Lind Avenue, SW., Renton,
Washington 98057-3356; telephone (425) 227-2432; facsimile (425) 227-
1149.
SUPPLEMENTARY INFORMATION: The FAA has determined that notice and
opportunity for prior public comment on these special conditions are
unnecessary because the substance of these special conditions has
previously been subject to the public comment process. While we
received comments on the previously-proposed special conditions and
carefully reviewed them, we determined that no changes were needed to
the special conditions, as proposed. In addition, notice and
opportunity for prior public comment are impracticable because these
procedures would significantly delay issuance of the design approval
and thus delivery of the affected aircraft. Therefore, the FAA finds
that it is unnecessary to provide an additional opportunity to comment
and that good cause exists for making these special conditions
effective upon issuance.
Comments Invited
We invite interested people to take part in this rulemaking by
sending written comments, data, or views. The most helpful comments
reference a specific portion of the special conditions, explain the
reason for any recommended change, and include supporting data. We ask
that you send us two copies of written comments.
We will file in the docket all comments we receive as well as a
report summarizing each substantive public contact with FAA personnel
about these special conditions. You can inspect the docket before and
after the comment closing date. If you wish to review the docket in
person, go to the address in the ADDRESSES section of this preamble
between 7:30 a.m. and 4 p.m., Monday through Friday, except federal
holidays.
We will consider all comments we receive by the closing date for
comments. We will consider comments filed late, if it is possible to do
so without incurring expense or delay. We may change these special
conditions based on the comments we receive.
If you want us to let you know we received your comments on these
special conditions, send us a pre-addressed, stamped postcard on which
the docket number appears. We will stamp the date on the postcard and
mail it back to you.
Background
On July 5, 2007, ABX Air, Inc. of Wilmington, Ohio applied for a
supplemental type certificate to install a satellite communication
system on Boeing Model 767-200, -300, and -300F series airplanes. The
satellite communication system contains the following equipment:
Wingspeed Corporation Aircraft Communication Unit,
Sensor Systems GPS/Iridium Antennae,
Satellite Phone Handset,
DAC International Class II GEN-X Electronic Flight Bag
System, and
RITEC Airborne Printer
At present, there is limited experience with use of rechargeable
lithium ion batteries in applications involving commercial aviation.
However, other users of this technology, ranging from wireless
telephone manufacturers to the electric vehicle industry, have noted
safety problems with lithium ion batteries. These problems include
overcharging, over-discharging, and flammability of cell components.
1. Overcharging
In general, lithium ion batteries are significantly more
susceptible to internal failures that can result in self-sustaining
increases in temperature and pressure (i.e., thermal runaway) than
their nickel-cadmium or lead-acid counterparts. This is especially true
for overcharging that causes heating and destabilization of the
components of the cell, leading to the formation (by plating) of highly
unstable metallic lithium. The metallic lithium can ignite, resulting
in a self-sustaining fire or explosion. Finally, the severity of
thermal runaway due to overcharging increases with increasing battery
capacity due to the higher amount of electrolyte in large batteries.
2. Over-Discharging
Discharge of some types of lithium ion batteries beyond a certain
voltage (typically 2.4 volts) can cause corrosion of the electrodes of
the cell, resulting in loss of battery capacity that cannot be reversed
by recharging. This loss of capacity may not be detected by the simple
voltage measurements commonly available to flight crews as a means of
checking battery status--a problem shared with nickel-cadmium
batteries.
3. Flammability of Cell Components
Unlike nickel-cadmium and lead-acid batteries, some types of
lithium ion batteries use liquid electrolytes that are flammable. The
electrolyte can serve as a source of fuel for an external fire, if
there is a breach of the battery container.
These problems experienced by users of lithium ion batteries raise
concern about the use of these batteries in commercial aviation.
Accordingly, the proposed use of lithium ion batteries in a satellite
communication system on Boeing Model 767-200, -300, and -300F series
airplanes has prompted the FAA to review the adequacy of existing
regulations in 14 CFR 25. Our review indicates that the existing
regulations do not adequately address several failure, operational, and
maintenance characteristics of lithium ion batteries
[[Page 7204]]
that could affect the safety and reliability of lithium ion battery
installations.
The intent of these special conditions is to establish appropriate
airworthiness standards for lithium ion batteries in Boeing Model 767-
200, -300, and -300F series airplanes modified by ABX Air Inc. and to
ensure, as required by 14 CFR 25.601, that these battery installations
are not hazardous or unreliable. Accordingly, these special conditions
include the following requirements:
Those provisions of 14 CFR 25.1353 which are applicable to
lithium ion batteries.
The flammable fluid fire protection provisions of 14 CFR
25.863.
In the past, this regulation was not applied to batteries of
transport category airplanes, since the electrolytes used in lead-acid
and nickel-cadmium batteries are not flammable.
New requirements to address the hazards of overcharging
and over-discharging that are unique to lithium batteries.
New Instructions for Continuous Airworthiness that include
maintenance requirements to ensure that batteries used as spares are
maintained in an appropriate state of charge.
Type Certification Basis
Under the provisions of 14 CFR 21.101, ABX Air, Inc. must show that
the Boeing Model 767-200, -300 and -300F series airplanes, as changed,
continue to meet the applicable provisions of the regulations
incorporated by reference in Type Certificate No. A1NM or the
applicable regulations in effect on the date of application for the
change. The regulations incorporated by reference in the type
certificate are commonly referred to as the ``original type
certification basis.''
The certification basis for Boeing Model 767-200, -300, and -300F
series airplanes includes applicable sections of 14 CFR part 25,
effective July 30, 1982, as amended by Amendments 25-1 through 25-45,
except for portions of Amendment 25.38. In addition, the certification
basis includes certain special conditions, exemptions, equivalent
levels of safety, or later amended sections of the applicable part 25
that are not relevant to these special conditions.
If the Administrator finds that the applicable airworthiness
regulations (i.e., part 25, as amended) do not contain adequate or
appropriate safety standards for Boeing Model 767-200, -300, and -300F
series airplanes because of a novel or unusual design feature, special
conditions are prescribed under the provisions of Sec. 21.16.
In addition to the applicable airworthiness regulations and special
conditions, the Boeing Model 767-200, -300, and -300F series airplanes
must comply with the fuel vent and exhaust emission requirements of 14
CFR part 34 and the noise certification requirements of 14 CFR part 36.
The FAA issues special conditions, as defined in 14 CFR 11.19,
under 14 CFR 11.38, and they become part of the type certification
basis in accordance with Sec. 21.101.
Special conditions are initially applicable to the models for which
they are issued. Should ABX Air, Inc. apply for a supplemental type
certificate to modify any other model included on Type Certificate No.
A1NM to incorporate the same or similar novel or unusual design
feature, these special conditions would also apply to the other model.
Novel or Unusual Design Features
The Boeing Model 767-200, -300, and 300F series airplanes--as
modified by ABX Air Inc. to include a satellite communication system
which uses lithium ion battery technology--will incorporate a novel or
unusual design feature. Because of rapid improvements in airplane
technology, the applicable airworthiness regulations do not contain
adequate or appropriate safety standards for this design feature. These
special conditions contain the additional safety standards that the
Administrator considers necessary to establish a level of safety
equivalent to that established by the existing airworthiness standards.
The satellite communication system will include a lithium ion
battery installation. Large, high capacity, rechargeable lithium ion
batteries are a novel or unusual design feature in transport category
airplanes. This type of battery has certain failure, operational, and
maintenance characteristics that differ significantly from those of the
nickel-cadmium and lead-acid rechargeable batteries currently approved
for installation on large transport category airplanes. The FAA issues
these special conditions to require that (1) all characteristics of the
lithium ion battery and its installation that could affect safe
operation of the satellite communication system are addressed, and (2)
appropriate maintenance requirements are established to ensure that
electrical power is available from the batteries when it is needed.
Applicability
As discussed above, these special conditions are applicable to the
Boeing Model 767-200, -300, and -300F series airplanes as modified by
ABX Air Inc. Should ABX Air, Inc. apply at a later date for a
supplemental type certificate to modify any other model included on
Type Certificate No. A1NM to incorporate the same novel or unusual
design feature, these special conditions would apply to that model as
well.
Conclusion
This action affects only certain novel or unusual design features
of the Boeing Model 767-200, -300, and 300F series airplanes as
modified by ABX Air Inc. It is not a rule of general applicability and
affects only the applicant which applied to the FAA for approval of
these features on the airplane.
The substance of these special conditions has been subjected to the
notice and comment period in several prior instances and has been
derived without substantive change from those previously issued. It is
unlikely that prior public comment would result in a significant change
from the substance contained herein. For this reason and because a
delay would significantly affect the certification of the airplane
which is imminent, the FAA has determined that prior public notice and
comment are unnecessary and impracticable and that good cause exists
for adopting these special conditions upon issuance. The FAA is
requesting comments to allow interested persons to submit views that
may not have been submitted in response to the prior opportunities for
comments described above.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, Reporting and recordkeeping
requirements.
0
The authority citation for these special conditions is as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701, 44702, 44704.
The Special Conditions
The FAA proposes the following special conditions as part of the
type certification basis for Boeing Model 767-200, -300, and 300F
series airplanes modified by ABX Air Inc. in lieu of the requirements
of 14 CFR 25.1353(c)(1) through (c)(4), Amendment 25-113.
Lithium ion batteries and battery installations on Boeing 767-200,
-300, and -300F series airplanes must be designed and installed as
follows:
(1) Safe cell temperatures and pressures must be maintained during
[[Page 7205]]
any foreseeable charging or discharging condition and during any
failure of the charging or battery monitoring system not shown to be
extremely remote. The lithium ion battery installation must preclude
explosion in the event of those failures.
(2) Design of the lithium ion batteries must preclude the
occurrence of self-sustaining, uncontrolled increases in temperature or
pressure.
(3) No explosive or toxic gases emitted by any lithium ion battery
in normal operation or as the result of any failure of the battery
charging system, monitoring system, or battery installation which is
not shown to be extremely remote may accumulate in hazardous quantities
within the airplane.
(4) Installations of lithium ion batteries must meet the
requirements of 14 CFR 25.863(a) through (d).
(5) No corrosive fluids or gases that may escape from any lithium
ion battery may damage surrounding structure or any adjacent systems,
equipment, or electrical wiring of the airplane in such a way as to
cause a major or more severe failure condition, in accordance with 14
CFR 25.1309 (b) and applicable regulatory guidance.
(6) Each lithium ion battery installation must have provisions to
prevent any hazardous effect on structure or essential systems caused
by the maximum amount of heat the battery can generate during a short
circuit of the battery or of its individual cells.
(7) Lithium ion battery installations must have a system to control
the charging rate of the battery automatically, so as to prevent
battery overheating or overcharging, and,
(i) A battery temperature sensing and over-temperature warning
system with a means for automatically disconnecting the battery from
its charging source in the event of an over-temperature condition, or
(ii) A battery failure sensing and warning system with a means for
automatically disconnecting the battery from its charging source in the
event of battery failure.
(8) Any lithium ion battery installation whose function is required
for safe operation of the airplane must incorporate a monitoring and
warning feature that will provide an indication to the appropriate
flight crewmembers whenever the state-of-charge of the batteries has
fallen below levels considered acceptable for dispatch of the airplane.
(9) The Instructions for Continued Airworthiness required by 14 CFR
25.1529 must contain maintenance requirements to assure that the
lithium ion battery is sufficiently charged at appropriate intervals
specified by the battery manufacturer to ensure that batteries whose
function is required for safe operation of the airplane will not
degrade below specified ampere-hour levels sufficient to power the
electronic flight bag (EFB) applications that are required for
continued safe flight and landing. The Instructions for Continued
Airworthiness must also contain procedures for the maintenance of
lithium ion batteries in spares storage to prevent the replacement of
batteries whose function is required for safe operation of the airplane
with batteries that have experienced degraded charge retention ability
or other damage due to prolonged storage at a low state of charge.
Precautions should be included in the Instructions for Continued
Airworthiness maintenance instructions to prevent mishandling of the
lithium ion battery which could result in short-circuit or other
unintentional damage that could result in personal injury or property
damage.
Note 1: The term, ``sufficiently charged'' means the charge that
is applied to rechargeable lithium ion batteries, which diminishes
during the life of batteries with respect to the retentive capacity
of the batteries to deliver available power--where capacity is the
total quantity of electricity of a cell or battery, expressed in
ampere-hours. Battery life is influenced by its internal chemical
reaction and by other factors, such as temperature, shock, the
number of recharges, etc.
Note 2: These special conditions are not intended to replace 14
CFR 25.1353(c), Amendment 25-113 in the certification basis of the
ABX, Air Inc supplemental type certificate. These special conditions
apply only to lithium ion batteries and their installations. The
requirements of 14 CFR 25.1353(c), Amendment 25-113 remain in effect
for batteries and battery installations on the ABX Air supplemental
type certificate that do not use lithium ion batteries.
Compliance with the requirements of this Special Condition must be
shown by test or analysis, with the concurrence of the Chicago Aircraft
Certification Office.
Issued in Renton, Washington, on January 25, 2008.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. E8-2224 Filed 2-6-08; 8:45 am]
BILLING CODE 4910-13-P